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This training programme will enable the delegates to understand the significant elements of process safety. Focus is on engineering plan characteristics of process safety management and it will emphasize the safeguarding features of processing equipment inside the plan. Analysis and mitigation process safety hazards techniques will be assessed.

Who Should Attend?

Personnel who can attend this course are:

  • Line managers and supervisors within the organization’s safety management system (SMS)
  • HSE personnel
  • Operations personnel
  • Staff involved in contractor work
  • Maintenance personnel

Course Objectives

This training programme will enable the delegates to:

  • Assess mechanical integrity of process equipment
  • Recognize hazards linked with process fluids regarding effect on material degradation
  • Acknowledge versatile aspects of process design that can influence process safety
  • Admire inherently safer design for the process plant operation
  • Understand the code requirements for sizing relief valves to manage relied streams
  • Employ Emergency De-Pressuring systems (EDP) in case of gas and fire explosions

Course Outline

Module I

  • Safety in Process Design: An Overview
  • Safety in Process Design: Definition
  • Historical Incidents and Problem Areas and historical incidents: Overview
  • People, Plant, Process: Process safety components
  • Safety Analysis and identification of risk
  • HAZOP, LOPA, FMEA: Process hazard analysis
  • Specific Plant Systems and the associated hazards
  • Description: Elimination of Hazards through Process Design
  • Understanding Prevention of Human Error through Monitoring and Process Control

Module II

  • Inherently Safer Design: Description and overview
  • Methodology of “Inherently safer design”
  • Description: Pre-Design and Design Phases
  • Optimized Fabrication and the materials of construction
  • Chemical Reactions and the associated hazards with process fluids
  • Introduction to Corrosion, Erosion and Material Degradation
  • Loss of Primary Containment and leakage
  • Hydrocarbon Release: Dispersion
  • Chemicals flammability

Module III

  • Process Equipment Safety
  • Process Equipment and the associated hazard
  • Safety Considerations in Reactor Design: Description
  • Understanding Design Procedure for Safety of Pressure Vessels, Storage Tanks, Reactors, Heat Exchangers
  • Codes, Standards and Best Practices: Venting of vessels and tanks
  • Safety and piping system design
  • Valves, Fittings, Supports: Design of Piping System Accessories
  • Description: Evaluation of Material Degradation during In-Life Cycle: Fitness for Service
  • Monitoring, Testing and Inspection (NDT): Introduction and overview

Module IV

  • Pressure Relief Systems: Design
  • Safety Valves: Design
  • Pressure Relief System: Operation
  • Sizing and calculation of Relief Loads of Pressure Relief Systems
  • Rupture Discs vs pressure relief valves
  • Understanding Codes, Standards and Best Practices
  • Pumps, Compressors, Turbines: Specifics of Pressure Relief Systems
  • Process Plant Disposal Systems: Overview and description
  • Risk Assessment, disposal hazards and Environmental Factors

Module V

  • Control and process monitoring
  • Safety Instrumented Systems: Description
  • Introduction to Process Plant Monitoring and Control System: SCADA
  • Emergency De-Pressuring Systems (EDP): Introduction and overview
  • Fire and Gas or Dust Explosions prevention
  • Equipment Spacing and safety consideration in plant layout
  • Change and Integrity Operation Window: Management
  • Maintenance Procedures and plant equipment inspection
  • Summary

General Notes

  • All our courses can be facilitated as Customized In-House Training course.
  • Course duration is flexible and the contents can be modified to fit any number of days.
  • As for Open Enrolment Courses, we offer our clients the flexibility to chose the location, date, and time and our team of experts who are spread around the globe will assist in facilitating the course.
  • The course fee includes facilitation, training materials, 2 coffee breaks, buffet lunch and a Certificate of successful completion of Training.
  • FREE Consultation and Coaching provided during and after the course.
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Customized Schedule is available for all courses irrespective of dates on the Calendar. Please get in touch with us for details.
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