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Reliability and maintenance best essential practices are crucial for every productive individual and organization. This training programme delivers new maintenance and reliability best practices tools and concepts.

Who Should Attend?

Personnel who can attend this course are:

  • Crafts and tradesmen
  • Reliability engineers
  • Engineers
  • Operations supervisors
  • Maintenance supervisors
  • Planners
  • Staff related to planning, reliability, maintenance, engineering, and technical staff comprising of management and leadership

Course Objectives:

  • Seek the knowledge of plan, do, review cycle of improvement at a continuous level
  • Execute the theories of this programme through the use of practical and solution driven examples
  • Execute the proven procedures for maintenance improvement
  • Minimize the effect of plant downtime
  • Organize the logistics and spares in an efficient manner
  • Assess and justify the programs of maintenance using the formula of Value = Benefit – Cost
  • execute the risk planning and the life cycle cost to your facility assets
  • Create a right choice based on maintenance for the purpose of strategic equipment
  • Emphasize the essential activities on the essential key functional areas
  • Implement and exercise the techniques of improvement
  • Select and choose the reliability and maintainability in your facility maintenance plans development

Course Outline:

Module I

  • Maintenance best practice: Introduction
  • Concept of maintenance
  • The concept of maintenance thinking
  • Philosophy: The modern approach
  • Types of maintenance
  • Modern Maintenance Thinking Evolution: The historical perspective
  • Work Processes and the systems of maintenance management
  • Strategy of maintenance and the preventive maintenance
  • Maintenance based on condition: Additional techniques and the vibration
  • The Optimization: spares, cost modelling, and maintenance logistics
  • Analysis of statistical failure
  • Measures Of performance and reliability

Module II

  • Cost Management of Asset: The Introduction
  • Asset management, maintenance, and reliability: Introduction and definitions
  • Cost of maintenance: The total cost
  • Maintenance processes and reliability: The best practice
  • Asset management elements: The best practice
  • Performance auditing
  • Groundwork: laying
  • Stores, operations, and teamwork maintenance
  • Expectations of corporate asset management
  • Expectations of asset performance
  • Failure and degradation: The forms of asset
  • Asset failure and degradation: The nature and causes
  • Cost and risks of asset degradation: The effects
  • Value-based Process: The application process

Module III

  • Cycle of failure and degradation : The breaking part
  • Selection of PM tactics based on risks and costs
  • PM intervals determination
  • PFcurve: maintenance types based on condition
  • Maintenance programs: Implementing the best practice
  • Support the maintenance program: Optimizing spares
  • Cost and risk-based justification: The maintenance program
  • The concept of Ensuring the Continuity of the Value-based Process
  • Improvement cycle: Finalize the plan, do and review
  • Corrective Action System requirements: Failure reporting and the analysis
  • Support the reliability analysis: Code data collection and the structure
  • Life cycle terms: Quantify the losses
  • Verify based on the evidence: Root cause failure hypothesis
  • Case Study based on reliability analysis

Module IV

  • Lower Life-cycle costs: The supporting process
  • The best practice: Scheduling and planning
  • Skills deployment: The cost-effective manpower
  • Indicators of performance
  • Maintenance techniques and methods: Reliability centered
  • The program plan for RCM
  • RCM: The seven stages
  • Concept of FMECA
  • Analysis process for RCM
  • Route Map Strategy: Setting out
  • Organization and the teamwork
  • Concept of Reliability Centered
  • Approach for RCM maintenance
  • Concept of productive maintenance
  • Description: Implementations
  • Impacts and effects
  • Summary

General Notes

  • All our courses can be facilitated as Customized In-House Training course.
  • Course duration is flexible and the contents can be modified to fit any number of days.
  • As for Open Enrolment Courses, we offer our clients the flexibility to chose the location, date, and time and our team of experts who are spread around the globe will assist in facilitating the course.
  • The course fee includes facilitation, training materials, 2 coffee breaks, buffet lunch and a Certificate of successful completion of Training.
  • FREE Consultation and Coaching provided during and after the course.
Customized Schedule is available for all courses irrespective of dates on the Calendar. Please get in touch with us for details.
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